Avoid These 7 Costly Mistakes in Warehouse Design

1. Poor Site Selection

   If you select a site with limited access to transportation routes, you might face shipping delays and higher logistics costs. Considering the site's geotechnical aspects is also important, as it provides essential insights into the stability and suitability of the ground for supporting structures. This includes evaluating soil composition, bearing capacity, and potential issues such as erosion, settlement, or liquefaction.

2. Failing to Consider Future Expansion

   Businesses that do not factor in expansion often find themselves cramped for space within just a few years. In fact, studies show that companies planning for growth can save as much as 30% on relocation and renovation costs.

3. Disregarding Energy Efficient Options

   Choices such as natural ventilation, sky lighting, proper insulation, LED lighting, solar panels, and many more can help save money years into the future.

4. Inefficient Layout

   The layout of your warehouse significantly impacts its operational efficiency. A flawed design can slow down the picking, packing, and shipping processes. Consider common layout mistakes such as cluttered isles, inadequate space, and poor flow design. Analyzing the journey of goods and employee movements can help you develop a layout that is both efficient and productive.

5. Overlooking Structural Considerations

   Never underestimate the importance of structural integrity. Neglecting factors like equipment loads, weight capacity, floor strength, and local climate conditions can lead to safety risks and costly repairs down the line. Select materials that will hold up to local conditions and intended daily use.

6. Underestimating Permitting and Codes

   Underestimating the complexity of the permitting process is a common pitfall. Local jurisdictions have different codes and regulations that can delay projects and inflate costs if not considered from the start. Engage with local planning officials early to ensure you understand what’s needed. The more precise your path to securing permits, the smoother your construction process will be.

7. Not Considering Utilities

   Ignoring utilities during the design phase can lead to issues later on. Improperly designed electrical and HVAC systems can increase operational costs significantly. Considerations of equipment electrical loads and ventilation requirements help to determine what type of systems the facility will require. Plan ahead to meet all local utility requirements.